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China Suppliers Factory Round Concrete Pole Making Machine for Reinforced Concrete Products
Main Features
Concrete Electric Pole Working Principle
Adding the slurry into the mould, it is driven quickly and rotated in the same speed of the machine. Each component is separated and released under the centrifugal force. Usually the higher the slurry rotate speed, the better the slurry separating effect.
Centrifugal sedimentation is the use of different density of each component in the slurry, which is rotated under the centrifugal force. To realize the liquid - solid (or liquid - liquid) separation.
The speed of separation is slow when the viscosity of slurry is high.
It is good for centrifugal sedimentation when the slurry density is different in each component.
Advantages of Centrifugal Concrete Pole Mold
1. Cylinder Body
The material blanking according to the customer's order model. The maximum single length is 12m, and the cylinder body has less welding seams, which reduces the influence of welding deformation and the error of manual docking.
2. Running Wheel
The material is adopted 30Mn cold roll forming, with good wear resistance.
3. Welding
It is advisable to adopt the section welding process. The welding method is carbon dioxide shielded welding, the gas is mixed gas, and the welding machine adopts Panasonic welding machine. The welding spot is beautiful, and there is no welding slag.
4. Lathe
Introduce CW61180L-16m ultra-long lathe, ∅1000mm×15.4M and below specifications are open for overall processing, and the concentricity of the steel mold is better.
5. Anti-leakage Grout
Our company uses a planer for a groove at the joint between the upper mold and the body, and an elastic sealing rubber strip is inserted into the groove. This rubber strip can be reused or replaced at any time. Put an end to the problem of ground joint leakage.
Product Line
Technical Parameter of Pole Spinning Machine
| No. | Item | Unit | Model | ||
|---|---|---|---|---|---|
| Double-wheel | Three-wheel | ||||
| 1 | Wheel thread | 2000 | 2000 | ||
| 2 | Wheel base | mm | 950 | 950 | |
| 3 | Riding wheel external diameter | mm | 600 | 600 | |
| 4 | Riding wheel width | mm | 84 | ||
| 5 | Angelα between wheel center and line of centers of mold | (°) | 75°-110° | ||
| 6 | Max. Length of molding concrete pole | m | 26 | 26 | |
| 7 | Max. diameter of molding concrete pole | End of conical rod | mm | 500 | 500 |
| Equal diameter rod | mm | 600 | 600 | ||
| 8 | Motor power | km | 45kw | 55kw | |
| 9 | Speed range of final drive shaft | r/min | 60-1000 | 60-1000 | |
| 10 | Shaft diameter | mm | 130 | 130 | |
| 11 | Material of base | Casting steel | Casting steel | ||
Technical Parameter of Prestressed Spun Concrete Pole Mold
| Inner diameter of top end (mm) | Length (m) | Running Wheel Diameter (mm) | Tread (mm) |
|---|---|---|---|
| 150 | 6~11 | 600 | 2000 |
| 190 | 7~15 | 600 | 2000 |
| 230 | 6~12 | 650 | 2000 |
| 270 | 6~10 | 650 | 2000 |
Frequently Asked Questions (FAQ)
What is the working principle of the concrete electric pole machine?
The machine works by adding slurry into the mould, which is then driven quickly and rotated at the same speed. Each component separates and releases under centrifugal force, enabling liquid-solid or liquid-liquid separation based on density.
How does slurry rotation speed affect the separation process?
Generally, the higher the slurry rotation speed, the better the separating effect. However, a high viscosity of the slurry can slow down the speed of separation.
What is the maximum single length of the cylinder body?
The maximum single length of the cylinder body is 12 meters. This design ensures fewer welding seams, which significantly reduces the influence of welding deformation and manual docking errors.
Which welding method is used for the concrete pole molds?
We adopt a section welding process utilizing carbon dioxide shielded welding with mixed gas. Using Panasonic welding machines ensures beautiful welding spots with absolutely no welding slag.
How do you prevent grout leakage in the molds?
Our company uses a planer to create a groove at the joint between the upper mold and the body. An elastic sealing rubber strip is then inserted into this groove, effectively putting an end to any ground joint leakage issues.
What material is used for the running wheels?
The running wheel is made from 30Mn material using a cold roll forming process, which provides excellent wear resistance and longevity.